REAR AXLE HUB BOLT > REPLACEMENT |
| 1. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle with Rear Disc Brake) |
| 2. REMOVE CONSOLE UPPER PANEL SUB-ASSEMBLY (for Manual Transaxle with Rear Disc Brake) |
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Disengage the 8 claws and remove the console upper panel.
Separate the shifting hole cover.
| 3. REMOVE CONSOLE UPPER PANEL SUB-ASSEMBLY (for CVT with Rear Disc Brake) |
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Disengage the 8 claws and remove the console upper panel.
| 4. LOOSEN ADJUSTING NUT (for Rear Disc Brake) |
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Loosen the lock nut and adjusting nu to completely release the No. 1 parking brake cable assembly.
| *1 | Lock Nut |
| *2 | Adjusting Nut |
| 5. REMOVE REAR WHEEL |
| 6. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Rear Disc Brake) |
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Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder operation lever.
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Insert an offset wrench (14 mm) at the base of the parking brake cable as shown in the illustration to disengage the clip. Pull out the parking brake cable from the rear disc brake cylinder assembly.
| *1 | No. 3 Parking Brake Cable Assembly |
| *2 | Clip |
| *3 | Offset Wrench (14 mm) |
| 7. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY (for Rear Disc Brake) |
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Remove the 2 bolts, and separate the rear disc brake caliper assembly.
| 8. REMOVE REAR DISC (for Rear Disc Brake) |
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Place matchmarks on the disc and axle hub and remove the disc.
| *1 | Matchmark |
| 9. REMOVE REAR BRAKE DRUM (for Rear Drum Brake) |
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Release the parking brake and remove the rear brake drum.
| *1 | Automatic Adjust Lever |
Remove the shoe adjusting hole plug and insert a screwdriver through the hole into the backing plate, and hold the automatic adjust lever away from the adjuster.
Using another screwdriver, contract the brake shoe by turning the adjusting bolt.
| 10. REMOVE REAR AXLE HUB BOLT (for Rear Disc Brake) |
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Using SST and a screwdriver or the equivalent, remove the hub bolt.
| 11. REMOVE REAR AXLE HUB BOLT (for Rear Drum Brake) |
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Using SST and a screwdriver or the equivalent, remove the hub bolt.
| 12. INSTALL REAR AXLE HUB BOLT (for Rear Disc Brake) |
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Install a washer and nut to a new rear axle hub bolt as shown in the illustration.
| *1 | Washer |
| *2 | Nut |
Using a screwdriver or the equivalent to hold the hub and bearing, install the hub bolt by tightening the nut.
| 13. INSTALL REAR AXLE HUB BOLT (for Rear Drum Brake) |
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Install a washer and nut to a new rear axle hub bolt as shown in the illustration.
| *1 | Washer |
| *2 | Nut |
Using a screwdriver or the equivalent to hold the hub and bearing, install the hub bolt by tightening the nut.
| 14. INSTALL REAR DISC (for Rear Disc Brake) |
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Align the matchmarks of the disc and axle hub and install the disc.
| *1 | Matchmark |
| 15. INSTALL REAR BRAKE DRUM (for Rear Drum Brake) |
| 16. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY (for Rear Disc Brake) |
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Install the rear disc brake caliper assembly with the 2 bolts.
| 17. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Rear Disc Brake) |
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Insert the parking brake cable into the disc brake cylinder and engage the clip claws of the parking brake cable to the rear disc brake cylinder guide as shown in the illustration.
| *1 | No. 3 Parking Brake Cable Assembly |
| *2 | Clip |
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Connect the cable end to the rear disc brake cylinder operation lever.
| 18. TEMPORARILY TIGHTEN ADJUSTING NUT (for Rear Disc Brake) |
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Temporarily install the adjusting nut and the lock nut to the No. 1 parking brake cable assembly.
| *1 | Lock Nut |
| *2 | Adjusting Nut |
| 19. ADJUST PARKING BRAKE LEVER TRAVEL (for Rear Disc Brake) |
Completely release the parking brake lever.
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Loosen the lock nut and the adjusting nut to completely release the parking brake cable.
| *1 | Lock Nut |
| *2 | Adjusting Nut |
Fully depress the brake pedal 3 to 5 times with the engine stopped.
Turn the adjusting nut until the parking brake lever travel is corrected to within the specified range.
| Rear Brake Type | Number of Clicks |
| Disc | 5 to 8 |
| Drum | 6 to 9 |
Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.
Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.
Check whether the parking brake drags or not.
| 20. INSPECT REAR DISC BRAKE CYLINDER OPERATION LEVER AND STOPPER CLEARANCE (for Rear Disc Brake) |
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Release the parking brake lever and check that the clearance measurement between the rear disc brake cylinder operation lever and the stopper is within the specified range.
| *1 | Stopper |
| *2 | Operation Lever |
| 21. INSTALL REAR WHEEL |
| 22. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY (for Manual Transaxle with Rear Disc Brake) |
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Install the shifting hole cover onto the shift lever.
Engage the 8 claws and install the console upper panel.
| 23. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY (for CVT with Rear Disc Brake) |
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Engage the 8 claws and install the console upper panel.
| 24. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle with Rear Disc Brake) |